Advanced High-Power DC Infrastructure
As the electric vehicle (EV) market shifts from early adoption to mass-market saturation, the demand for "refueling-speed" charging has never been higher. The 480kW Liquid Cooled Charger represents the pinnacle of current EVSE (Electric Vehicle Supply Equipment) technology. Unlike traditional air-cooled systems that struggle with heat dissipation at high currents, liquid-cooling technology allows for thinner, lighter cables and consistent 500A+ power delivery.
Globally, the industrial and commercial sectors are moving toward high-power hubs. In Europe and North America, the transition to 800V battery architectures in passenger cars (like Porsche Taycan, Hyundai Ioniq 5, and Lucid Air) and heavy-duty electric trucks requires infrastructure that can deliver over 350kW. A 480kW charging station is no longer a luxury but a necessity for highway rest stops, urban logistics hubs, and bus terminals where downtime translates directly to lost revenue.
Max Output Power
Liquid Cooled Current
Power Efficiency
Protection Rating
The industry is moving away from 50kW-120kW units toward 360kW-480kW+ architectures to support the Megawatt Charging System (MCS) requirements for heavy transport.
Liquid-cooled cables reduce the weight of the charging gun by 50%, making high-power charging accessible to all users while preventing thermal throttling.
Modern chargers must support OCPP 2.0.1, V2G (Vehicle-to-Grid), and dynamic load balancing to prevent overloading local power transformers.
Global procurement teams from CPOs (Charge Point Operators), energy giants (like Shell, BP, and TotalEnergies), and municipal governments are looking for OEM/ODM partners who can provide localized certifications (CE, UL, UKCA, CB) and modular designs. The ability to customize branding, software interfaces, and physical hardware layouts is critical for building a unique brand identity in the competitive EVSE market.
Guangzhou Irvion Charger Co., Ltd. is a leading provider of smart EV charging solutions, dedicated to advancing sustainable mobility through innovative and intelligent power management systems. Established with a vision to support the global transition to electric vehicles, Irvion Charger integrates cutting-edge technology, high-quality manufacturing, and customer-focused services to deliver reliable and efficient charging solutions for diverse applications.
Our product portfolio includes home EV chargers, commercial charging stations, and fleet management systems, all designed to optimize energy usage, enhance safety, and provide seamless connectivity. With intelligent software platforms, users can monitor charging status, schedule sessions, and access real-time analytics to maximize efficiency and convenience.
We continuously invest in R&D to develop next-generation charging infrastructure, specializing in liquid-cooled power modules and high-efficiency rectifiers.
From PCB design to enclosure aesthetics, we provide full-stack customization to meet specific regional requirements and aesthetic preferences.
Our solutions comply with international safety standards (ISO 9001, CE, TUV) and are rigorously tested for extreme weather and electrical stability.
| Scenario | Requirement | 480kW Solution Advantage |
|---|---|---|
| Highway Service Stations | Fastest turnover possible | Add 100km range in <5 mins; supports dual-gun simultaneous high-power charging. |
| Logistics & Truck Fleets | High duty cycle & reliability | Liquid cooling ensures 24/7 operation without performance drops in hot climates. |
| Public Transit Depots | Scheduled high-power bursts | Smart power allocation (Split-type) to charge multiple buses efficiently overnight. |
| Premium Commercial Hubs | Quiet & User-friendly | Liquid-cooled modules significantly reduce fan noise, improving the luxury experience. |
The core challenge of delivering 480kW is heat. Standard cables would need to be extremely thick and heavy to handle 500+ Amps of current without melting. Our Liquid Cooled DC Fast Charging Stations circulate a specialized coolant through the charging cable and connector. This technology removes heat directly from the source, allowing the cable to remain slim and flexible—comparable to a standard AC charger cable—while carrying 10x the power.
By combining smart technology, robust engineering, and exceptional customer support, Irvion Charger empowers individuals, businesses, and municipalities to embrace electric mobility confidently, contributing to a cleaner, greener future worldwide.
From Home Wallboxes to Industrial Superchargers